Step 8: Two holes are punched on the side of the pan to fit the handles.Step 7: A machine gives the bottom of the pan its final design and print, and also measures the angles of the sides to ensure they are properly made.Step 6: A sixth craftsman polishes the inside of the cookware piece by hand to get it ready for a final examination.This is also done by hand for the best quality results. Step 5: After shaping, a high-speed buffer shines the pan to a mirror-like finish.This process is very similar to the way pottery is made on a wheel.
Step 4: A fourth craftsman uses a spinning press to give the metal the shape of either a pot or a pan.These discs are then ready for the next stage. Step 3: Once the metal sheet is cool, it is leveled, flattened, and punched into discs.Finally, a second oven heats the pressed metal layers for a final time, yielding a fully bonded sheet of metal. Step 2: An oven adds heat to the layered metal sheets, then a press rolls the heated metal sheets back and forth so they can stick better.Small debris is carefully removed during the layering process to ensure the next step has no flaws. These are bonded by hand with the help of a mechanical press. Step 1: Layers of stainless steel are sandwiched together with aluminum sheets.It is a process that has not changed since its founding and involves a total of nine steps which are divided into four stages. Let's further expand on how All-Clad cookware is made. This resulted in pans with great heat distribution and retention throughout the entire cookware piece. He layered steel and aluminum sheets, then bonded them together. He noticed the need for better cookware at home and set off to work creating a pan that performed the way he wanted it to. These patents brought innovations to the plane- and car-building industries.
John Ulam, the founder of the company, was not an engineer but a renowned metallurgist who held 75 patents on metal crafting. All-Clad has been made in Canonsburg, Pennsylvania since 1971.
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